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Hakko FR1418-02 BGA Rework System




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 Hakko FR1418


The FR-1418 performs all the necessary functions of an expensive BGA rework system but at 1/2 the cost!

Features:
Includes:
  • 2 Bottom IR Heater Lamp 500W Part# 222-510
  • 3 Type K 36 Ga. Thermocouple Part# 222-512
  • Standard Vacuum Cup 0.28 Dia. Part# 222-513
  • Optics Calibration Tip Part# 222-514
  • Optics Calibration Plate Part# 222-515
  • HMI Software Part# 222-528
  • HMI Workstation CPU
  • Flat Panel Monitor for HMI Workstation
  • Video capture card for HMI Workstation

  Description

The Hakko FR-1418 BGA rework system is designed for the manual alignment and placement or removal of BGA, μBGA, CSP and other surface mount components with repeatable solder reflow profiles.

The FR-1418 is constructed of heavy-walled aluminum castings for unsurpassed precision and stability and uses precisely controlled solder reflow profiles. The system features a unique gantry style construction similar to that of a pick-and-place machine, which allows the PCB to remain stationary while the head moves to accomplish the X, Y, Z and Theta alignment.

The Z-axis travel and component placement is manually controlled. The bottom heater is a single zone (12 x 20 inches) large area, low mass infra-red heater that provides fast, efficient heating and eliminates board warping. The Hakko FR-1418 BGA rework system is designed for the manual alignment and placement or removal of BGA, µBGA, CSP and other surface mount components with repeatable solder reflow profiles.






Gantry System


  • Unique gantry system allows the PCB to remain stationary while the head is manually moved to accomplish the X, Y, Z and Theta alignment.
  • The design allows the capacity to rework boards up to 14 x 18 inches in a smaller footprint with simple board fixture.
  • Rigid structure for stability and accurate component placement.
  • Rapid movement handle allows fast, easy X-Y alignment along smooth motion gantry.
  • Fine adjust with fine-threaded adjustment knobs

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Board And Component Capacity



  • Board capacity:
    • 2 x 2 inch minimum.
    • 14 x 20 inch maximum. (larger board sizes possible)
  • PCB thickness up to 0.25 inch (6.4 mm).
  • Able to remove components up to 1.5 inches tall.
  • Component sizes:
    • 0.08 inch (2.0 mm) square minimum.
    • 2 inch (51 mm) square maximum.
  • Able to handle both grid array and leaded-typed components (BGA, CGA, QFP, LCC, TSOP and many others.)
  • Placement accuracy to +/- 0.002 inches.
  • Fully adjustable PCB holding fixture standard.
Top



Control System

  • Pentium Class PC with Windows-based operating system
  • Recipe controls parameters for Preheat, Soak, Reflow, and Cool Down
  • Unlimited recipe storage
  • Advanced, automatic profiling capabilities
  • Video capture card with flat screen monitor provides clear viewing during component placement
  • "Teach" mode profiling sets the recipe times based on the input operating and target temperatures
  • Password protection prevents unauthorized use or adjustment of recipes
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1000W Top Heater

  • Forced convection hot gas system
  • Heater head with built in vacuum pick-up and Theta adjustment
  • Various interchangeable vacuum tips and cups available
  • Low, medium, and high gas flow
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Infrared Low Mass Pre-heater

  • Large area, low mass infra-red heaters provides fast, efficient heating and eliminates board warping
  • Standard: 750W single zone IR array (10x12")
  • Optional: 1500W single zone High Density IR array (10x12")
  • Optional: 1500W dual zone IR array (12x20")
  • Optional: 3000W 240V two zone High Density IR array (12x20")
  • True proportional control (0-100% power)
  • Provides fast, efficient heating and eliminates board warping
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Four Thermocouple Input Ports



  • Real-time process monitoring and development.
  • TEACH, BOARD and two SPARE thermocouples
  • Control system graphs thermocouple temperatures
  • Monitor the temperature under the component and on the surface of the board simultaneously.
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Optics

  • Beam-splitting prism allows LookUp/LookDown vision with LED lighting
  • Top and bottom lighting independently adjusted
  • Optional Pan and Tilt mirror allows zoom in and scanning of image
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CCD Video Camera

  • Color, high resolution camera with fixed mirror.
  • Focus, zoom and aperature control
Top


  Models, Options, & Accessories


Model Description List Price Sale Price
FR1418-02 FR1418-02 BGA Rework System
$21549.00 
FR1418-01 FR1418-01 BGA Rework System
$19999.00 
FR1418-03 Please call or email us for pricing and availability.
FR1418-04 Please call or email us for pricing and availability.
Model Accessories List Price Sale Price
222-517 HANDLE,SQUEEGEE,FR-1418
$18.97 
222-524 Replacement Vacuum Cup
$12.47 
222-525 FITTING,VACUUM CUP,5mm DIA,FR-1418
$33.37 
222-534 LIGHT SYSTEM,FIBER OPTIC,UPGRADE,FR-1418 $2749.97
$2268.73 
222-526 RAIL,SUPPORT,BOTTOM BOARD,FR-1418 $583.37
$560.04 
222-528 SOFTWARE,THERMAL ANALYSIS & CONTROL,FR-1418 $2499.97
$2399.97 
222-529 PAN & TILT MIRROR,MOUNT,RETRO FIT,FR-1418 $583.37
$560.04 
222-530 VACUUM CUP,9mm DIA,FR-1418
$16.97 
222-531 FITTING,VACUUM CUP,9mm DIA,FR-1418
$33.37 
222-532 VACUUM CUP,12mm DIA,FR-1418
$14.97 
222-533 FITTING,VACUUM CUP,12mm DIA,FR-1418
$33.37 
222-535 RAIL,SUPPORT,LEFT & RIGHT,FR-1418 $749.97
$719.97 
222-536 EDGE SUPPORT,BOARD,LONG REACH,FR-1418 $266.67
$256.00 
999-216 KIT,AIR HOSE,6mm OD,6FT LONG,FM-2024/FR-1418
$21.97 
Model Replacement Parts List Price Sale Price
222-510 HEATER,LAMP,BOTTOM IR,500W,FR-1418
$13.97 
222-511 BULB,OPTICS,STANDARD,75W,FR-1418
Call
222-512 THERMOCOUPLE,TYPE K,36AWG,FR-1418
Call
222-513 VACUUM CUP,8mm DIA,STANDARD,FR-1418
Call
222-514 FR-1418 Optics Calibration Tip
Call
222-515 FR-1418 Optics Calibration Plate
Call
222-517 HANDLE,SQUEEGEE,FR-1418
$18.97 
222-524 Replacement Vacuum Cup
$12.47 
222-525 FITTING,VACUUM CUP,5mm DIA,FR-1418
$33.37 
222-526 RAIL,SUPPORT,BOTTOM BOARD,FR-1418 $583.37
$560.04 
222-529 PAN & TILT MIRROR,MOUNT,RETRO FIT,FR-1418 $583.37
$560.04 
222-530 VACUUM CUP,9mm DIA,FR-1418
$16.97 
222-531 FITTING,VACUUM CUP,9mm DIA,FR-1418
$33.37 
222-532 VACUUM CUP,12mm DIA,FR-1418
$14.97 
222-533 FITTING,VACUUM CUP,12mm DIA,FR-1418
$33.37 
222-534 LIGHT SYSTEM,FIBER OPTIC,UPGRADE,FR-1418 $2749.97
$2268.73 
222-535 RAIL,SUPPORT,LEFT & RIGHT,FR-1418 $749.97
$719.97 
222-536 EDGE SUPPORT,BOARD,LONG REACH,FR-1418 $266.67
$256.00 

More Info On This Products: Accessories | Nozzles | Replacement Parts



  Soldering Iron Tips / Nozzles

  Description list Price Sale Price

222-400
222-400
NOZZLE,BGA,14 x 14mm,FR-1418
$149.97
$143.97 

222-411
222-411
NOZZLE,BGA,11 x 11mm,FR-1418
$149.97
$143.97 

222-412
222-412
NOZZLE,BGA,12 x 12mm,FR-1418
$149.97
$143.97 

222-413
222-413
NOZZLE,BGA,13 x 13mm,FR-1418
$149.97
$143.97 

222-414
222-414
NOZZLE,BGA,15 x 15mm,FR-1418
$149.97
$143.97 

222-415
222-415
NOZZLE,BGA,16 x 16mm,FR-1418
$149.97
$143.97 

222-416
222-416
NOZZLE,BGA,17 x 17mm,FR-1418
$149.97
$143.97 

222-417
222-417
NOZZLE,BGA,19 x 19mm,FR-1418
$149.97
$143.97 

222-418
222-418
NOZZLE,BGA,20 x 20mm,FR-1418
$149.97
$143.97 

222-419
222-419
NOZZLE,BGA,21 x 21mm,FR-1418
$149.97
$143.97 

222-420
222-420
NOZZLE,BGA,23 x 23mm,FR-1418
$149.97
$143.97 

222-421
222-421
NOZZLE,BGA,24 x 24mm,FR-1418
$149.97
$143.97 

222-422
222-422
NOZZLE,BGA,25 x 25mm,FR-1418
$149.97
$143.97 

222-423
222-423
NOZZLE,BGA,10 x 14mm,FR-1418
$149.97
$143.97 

222-501
222-501
KIT,MICRO NOZZLE,FR-1418
$1249.97
$1199.97 


Many More Compatable Nozzles



  Specifications

Part No. FR1418-01 FR1418-02 FR1418-03 FR1418-04
Power Consumption 120VAC, 15A 120VAC, 20A 120VAC, 15A 120VAC, 20A
Preheater low mass IR 750W
Single Zone
10 x 12 Proportional control
20-100%
1500W
Dual Zone
20 x 12 Proportional control
20-100%
750W
Single Zone
10 x 12 Proportional control
20-100%
1500W
Dual Zone
20 x 12 Proportional control
20-100%
Top heater, forced convection hot/gas 1000W
Supply Air 483 kPa (70 PSI) 5 CFM
(Dry, Filtered)
1/8 inch NPT female inlet
3/8 inch (10mm) min.
483 kPa (70 PSI) 5 CFM
(Dry, Filtered)
Z-axis control Manual Automatic
Auto-Z speed, min-max N/A 76-1143 mm/min
(3-45 inch/min)
Auto-Z resolution N/A 0.008 mm (0.0003 inch)
Dimensions 28"L x 28"H x 28"W
Weight ~125 lbs.




 

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