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Hakko FR1418-02 BGA Rework System
Click image to enlarge
Hakko FR1418
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The FR-1418 performs all the necessary functions of an expensive BGA rework system but at 1/2 the cost!
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Features:
Includes:
- 2 Bottom IR Heater Lamp 500W Part# 222-510
- 3 Type K 36 Ga. Thermocouple Part# 222-512
- Standard Vacuum Cup 0.28 Dia. Part# 222-513
- Optics Calibration Tip Part# 222-514
- Optics Calibration Plate Part# 222-515
- HMI Software Part# 222-528
- HMI Workstation CPU
- Flat Panel Monitor for HMI Workstation
- Video capture card for HMI Workstation
Description
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The Hakko FR-1418 BGA rework system is designed for the manual alignment and placement or removal of BGA, μBGA, CSP and other surface mount components with repeatable solder reflow profiles.
The FR-1418 is constructed of heavy-walled aluminum castings for unsurpassed precision and stability and uses precisely controlled solder reflow profiles. The system features a unique gantry style construction similar to that of a pick-and-place machine, which allows the PCB to remain stationary while the head moves to accomplish the X, Y, Z and Theta alignment.
The Z-axis travel and component placement is manually controlled. The bottom heater is a single zone (12 x 20 inches) large area, low mass infra-red heater that provides fast, efficient heating and eliminates board warping. The Hakko FR-1418 BGA rework system is designed for the manual alignment and placement or removal of BGA, µBGA, CSP and other surface mount components with repeatable solder reflow profiles.
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Gantry System
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- Unique gantry system allows the PCB to remain stationary while the head is manually moved to accomplish the X, Y, Z and Theta alignment.
- The design allows the capacity to rework boards up to 14 x 18 inches in a smaller footprint with simple board fixture.
- Rigid structure for stability and accurate component placement.
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- Rapid movement handle allows fast, easy X-Y alignment along smooth motion gantry.
- Fine adjust with fine-threaded adjustment knobs
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Board And Component Capacity
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- Board capacity:
- 2 x 2 inch minimum.
- 14 x 20 inch maximum. (larger board sizes possible)
- PCB thickness up to 0.25 inch (6.4 mm).
- Able to remove components up to 1.5 inches tall.
- Component sizes:
- 0.08 inch (2.0 mm) square minimum.
- 2 inch (51 mm) square maximum.
- Able to handle both grid array and leaded-typed components (BGA, CGA, QFP, LCC, TSOP and many others.)
- Placement accuracy to +/- 0.002 inches.
- Fully adjustable PCB holding fixture standard.
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Control System
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- Pentium Class PC with Windows-based operating system
- Recipe controls parameters for Preheat, Soak, Reflow, and Cool Down
- Unlimited recipe storage
- Advanced, automatic profiling capabilities
- Video capture card with flat screen monitor provides clear viewing during component placement
- "Teach" mode profiling sets the recipe times based on the input operating and target temperatures
- Password protection prevents unauthorized use or adjustment of recipes
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1000W Top Heater
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- Forced convection hot gas system
- Heater head with built in vacuum pick-up and Theta adjustment
- Various interchangeable vacuum tips and cups available
- Low, medium, and high gas flow
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Infrared Low Mass Pre-heater
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- Large area, low mass infra-red heaters provides fast, efficient heating and eliminates board warping
- Standard: 750W single zone IR array (10x12")
- Optional: 1500W single zone High Density IR array (10x12")
- Optional: 1500W dual zone IR array (12x20")
- Optional: 3000W 240V two zone High Density IR array (12x20")
- True proportional control (0-100% power)
- Provides fast, efficient heating and eliminates board warping
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Four Thermocouple Input Ports
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- Real-time process monitoring and development.
- TEACH, BOARD and two SPARE thermocouples
- Control system graphs thermocouple temperatures
- Monitor the temperature under the component and on the surface of the board simultaneously.
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Optics
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- Beam-splitting prism allows LookUp/LookDown vision with LED lighting
- Top and bottom lighting independently adjusted
- Optional Pan and Tilt mirror allows zoom in and scanning of image
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CCD Video Camera
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- Color, high resolution camera with fixed mirror.
- Focus, zoom and aperature control
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Models, Options, & Accessories
| Model |
Description |
List Price |
Sale Price |
| FR1418-02 |
FR1418-02 BGA Rework System |
| $21549.00 |  |
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| FR1418-01 |
FR1418-01 BGA Rework System |
| $19999.00 | |
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| FR1418-03 |
Please call or email us for pricing and availability. |
| FR1418-04 |
Please call or email us for pricing and availability. |
| Model |
Accessories |
List Price |
Sale Price |
| 222-517 |
HANDLE,SQUEEGEE,FR-1418 |
| $18.97 | |
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| 222-524 |
Replacement Vacuum Cup |
| $12.47 | |
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| 222-525 |
FITTING,VACUUM CUP,5mm DIA,FR-1418 |
| $33.37 | |
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| 222-534 |
LIGHT SYSTEM,FIBER OPTIC,UPGRADE,FR-1418 |
$2749.97 |
| $2268.73 | |
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| 222-526 |
RAIL,SUPPORT,BOTTOM BOARD,FR-1418 |
$583.37 |
| $560.04 | |
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| 222-528 |
SOFTWARE,THERMAL ANALYSIS & CONTROL,FR-1418 |
$2499.97 |
| $2399.97 | |
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| 222-529 |
PAN & TILT MIRROR,MOUNT,RETRO FIT,FR-1418 |
$583.37 |
| $560.04 | |
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| 222-530 |
VACUUM CUP,9mm DIA,FR-1418 |
| $16.97 | |
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| 222-531 |
FITTING,VACUUM CUP,9mm DIA,FR-1418 |
| $33.37 | |
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| 222-532 |
VACUUM CUP,12mm DIA,FR-1418 |
| $14.97 | |
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| 222-533 |
FITTING,VACUUM CUP,12mm DIA,FR-1418 |
| $33.37 | |
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| 222-535 |
RAIL,SUPPORT,LEFT & RIGHT,FR-1418 |
$749.97 |
| $719.97 | |
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| 222-536 |
EDGE SUPPORT,BOARD,LONG REACH,FR-1418 |
$266.67 |
| $256.00 | |
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| 999-216 |
KIT,AIR HOSE,6mm OD,6FT LONG,FM-2024/FR-1418 |
| $21.97 | |
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| Model |
Replacement Parts |
List Price |
Sale Price |
| 222-510 |
HEATER,LAMP,BOTTOM IR,500W,FR-1418 |
| $13.97 | |
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| 222-511 |
BULB,OPTICS,STANDARD,75W,FR-1418 |
| Call | |
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| 222-512 |
THERMOCOUPLE,TYPE K,36AWG,FR-1418 |
| Call | |
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| 222-513 |
VACUUM CUP,8mm DIA,STANDARD,FR-1418 |
| Call | |
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| 222-514 |
FR-1418 Optics Calibration Tip |
| Call | |
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| 222-515 |
FR-1418 Optics Calibration Plate |
| Call | |
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| 222-517 |
HANDLE,SQUEEGEE,FR-1418 |
| $18.97 | |
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| 222-524 |
Replacement Vacuum Cup |
| $12.47 | |
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| 222-525 |
FITTING,VACUUM CUP,5mm DIA,FR-1418 |
| $33.37 | |
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| 222-526 |
RAIL,SUPPORT,BOTTOM BOARD,FR-1418 |
$583.37 |
| $560.04 | |
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| 222-529 |
PAN & TILT MIRROR,MOUNT,RETRO FIT,FR-1418 |
$583.37 |
| $560.04 | |
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| 222-530 |
VACUUM CUP,9mm DIA,FR-1418 |
| $16.97 | |
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| 222-531 |
FITTING,VACUUM CUP,9mm DIA,FR-1418 |
| $33.37 | |
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| 222-532 |
VACUUM CUP,12mm DIA,FR-1418 |
| $14.97 | |
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| 222-533 |
FITTING,VACUUM CUP,12mm DIA,FR-1418 |
| $33.37 | |
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| 222-534 |
LIGHT SYSTEM,FIBER OPTIC,UPGRADE,FR-1418 |
$2749.97 |
| $2268.73 | |
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| 222-535 |
RAIL,SUPPORT,LEFT & RIGHT,FR-1418 |
$749.97 |
| $719.97 | |
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| 222-536 |
EDGE SUPPORT,BOARD,LONG REACH,FR-1418 |
$266.67 |
| $256.00 | |
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More Info On This Products: Accessories | Nozzles | Replacement Parts
Soldering Iron Tips / Nozzles
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Description |
list Price |
Sale Price |
222-400 |
222-400
NOZZLE,BGA,14 x 14mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-411 |
222-411
NOZZLE,BGA,11 x 11mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-412 |
222-412
NOZZLE,BGA,12 x 12mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-413 |
222-413
NOZZLE,BGA,13 x 13mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-414 |
222-414
NOZZLE,BGA,15 x 15mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-415 |
222-415
NOZZLE,BGA,16 x 16mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-416 |
222-416
NOZZLE,BGA,17 x 17mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-417 |
222-417
NOZZLE,BGA,19 x 19mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-418 |
222-418
NOZZLE,BGA,20 x 20mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-419 |
222-419
NOZZLE,BGA,21 x 21mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-420 |
222-420
NOZZLE,BGA,23 x 23mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-421 |
222-421
NOZZLE,BGA,24 x 24mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-422 |
222-422
NOZZLE,BGA,25 x 25mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-423 |
222-423
NOZZLE,BGA,10 x 14mm,FR-1418 |
$149.97 |
| $143.97 | |
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222-501 |
222-501
KIT,MICRO NOZZLE,FR-1418 |
$1249.97 |
| $1199.97 | |
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Many More Compatable Nozzles
Specifications
| Part No. |
FR1418-01 |
FR1418-02 |
FR1418-03 |
FR1418-04 |
| Power Consumption |
120VAC, 15A |
120VAC, 20A |
120VAC, 15A |
120VAC, 20A |
| Preheater low mass IR |
750W
Single Zone
10 x 12 Proportional control
20-100% |
1500W
Dual Zone
20 x 12 Proportional control
20-100% |
750W
Single Zone
10 x 12 Proportional control
20-100% |
1500W
Dual Zone
20 x 12 Proportional control
20-100% |
| Top heater, forced convection hot/gas |
1000W |
| Supply Air |
483 kPa (70 PSI) 5 CFM
(Dry, Filtered)
1/8 inch NPT female inlet
3/8 inch (10mm) min. |
483 kPa (70 PSI) 5 CFM
(Dry, Filtered) |
| Z-axis control |
Manual |
Automatic |
| Auto-Z speed, min-max |
N/A |
76-1143 mm/min
(3-45 inch/min) |
| Auto-Z resolution |
N/A |
0.008 mm (0.0003 inch) |
| Dimensions |
28"L x 28"H x 28"W |
| Weight |
~125 lbs. |
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